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Manufacturing Process

Our Manufactured Products Consist Of

Hardwood and structural Ply framing. 
Our Hardwood used in manufacture process is Victorian Ash. Victorian Ash Hardwood is supplied in all main frame structures of the seating areas, arm supports & of all dining chair frames. Structural Ply is supplied in all side wall framing of Lounges & Arm Chairs.

Commercial quality foams (15 year warranty).
Dunlop Foams are a leader in the foam supply market. Pacific Furniture Design & Upholstery use Dunlop Enduro foams throughout their products during manufacture or when recovering of furniture. Our company is able to supply several options in the comfort inspections provided  below that enable you to tailor your comfort to your needs. Whether it be a firm seat or soft seat, firm back or soft back we can provide it!

Fibre filled cushions.
Fibre filled cushions are generally used as a back cushion support alternative. If you do not like the options of a feather back or a foam back cushion then the Fibre filled cushion is a very soft alternative also.

Spring seat systems & Sofa Bed mechanisms.
Whether you prefer a full sprung seating edge or a coil spring seating system, we can tailor the seating to your comfort requirements. Our Sofa Bed mechanisms are of a commercial quality & comprise of a 100mm inner spring mattress that is fantastic to sleep on a permanent basis.

All frames are screw & glue joints.
We take care in ensuring all the furniture joints are glued with construction timber glue & then screwed together for optimum strength.
Our frames carry a 15 year guarantee.

Feather filled cushions.
We are able to provide several different options in this area:

  • Full 100% Duck Feather fill or Goose Down fill.
  • A combination of 50% Duck Feather fill & Fibre fill.
  • Feather fill wrap cushion with a foam core (so you don`t have to plump them up as much).

Luxura comfort foams.
Luxura foams are the best comfort available on the market today! The Luxura foam structure comprises of 100mm of  Dunlop Enduro foam core with a Hyper-soft foam layer wrap on the top & bottom of the foam core. This combination of fantastic comfort seating is provided with a Lifetime Guarantee from Dunlop Foams. All our foams come with certificate warranty cards once it is completed & delivered.

We provide a 3-stage inspection process at our company premises;

  1. Frame Inspection.
  2. Comfort Inspection.
  3. Pre-Delivery Inspection.

The inspection process enables you to be completely satisfied with your Custom Made  or Upholstered Furniture before it is delivered! 

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2 x Lounges & 1 x Side Table were manufactured for a hotel foyer. A nice combination of fabrics that allow a freshen-up to a tiled floor & surroundings. Wide 275mm arms on this lounge design with large polished timber legs give the design a solid presence. Dunlop Enduro seat & back foams with a sprung base makes for a very comfortable seating experience. Great result & a hard wearing solution for a high traffic area!! #custommadefurniture #lounge #lounges #upholstery #upholsterers #furnituredesigners #happyclient #freshenup ... See MoreSee Less

12 hours ago  ·  

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Velvet Wing Chairs:
The design of these wing chairs was requested after providing similar chairs to the same client on a previous job. They were so happy with the first set of chairs that they requested more of them.
These chairs were covered in a beautiful Warwick Velvet. Again the emphasis was on comfort, back support & design!!!
The frame, comfort & longevity in our furniture products are always our main focus. Comfort inspections are critical to ensure the client is getting exactly what they asked for... #custommadefurniture #wingchair #happyclient #velvetchair
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1 week ago  ·  

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2 x Wing Chairs:
Manufactured for our designer clientele these Wing Chairs look stunning....
Hardwood internal structure with Enduro comfort foams, they felt amazing to sit in. A real statement for any fireplace, library or lounge room.
Warwick Lustrell product was used to cover the Wing Chairs with some studding work to highlight the design.
The designer & client were very happy. #custommadefurniture #happyclient #upholstery #wingchair
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2 weeks ago  ·  

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8 x Dining Chairs completed for a client in Seabrook VIC.
The dining chairs were a very heavy timber orientated back. Structurally very strong and definitely worth retaining. The client wanted a fully upholstered chair and had trouble finding what they wanted in fabric colour and design. As per the photos of the before, during works and completion photos, we were able to simply add a small arch to the top of the existing frames, add some very comfortable foam padding and add the clients fabric of choice. The lovely studding on the back of the chair highlights a classy finish.
All this was very easy to achieve and shows how easy it is to transform your furniture into what you want.
The client was overwhelmed with the result.....
#happyclient #upholstery #modifiedfurniture
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1 month ago  ·  

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This tub chair design was again provided by the crew at Open Projects. As an additional scope of required items for their Griffin Group project, we were required to get the comfort, sizing and design to the customers satisfaction. Through comfort testing and design, we were able to get this chair spot on.....a very comfortable yet aesthetically difficult design to manufacture.
Great work once again. #custommadefurniture #happyclient #openprojects
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2 months ago  ·  

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